
ADVANTAGES AND LIMITATIONS OF PEMs

Lower cost is normally the chief advantage cited for the use of PEMs over HSMs,
especially as the number of inputs/outputs increases. However, this cost savings is only
realized if the product is manufactured in a high volume commercial/industrial flow, and
will diminish rapidly if additional tests and screens are added, as is typical of military
HSMs. A common error in cost analysis is to project military PEM cost savings based on,
for example, multimillion automotive volumes. PEMs are manufactured at 20X the volume of
HSMs. A benefit to this is that these high volumes are accomplished through automation (as
opposed to the more hand-oriented manufacturing of HSMs), which greatly reduces handling
damage and process variability. PEMs, having a solid molded construction, are mechanically
more rugged and weigh substantially less than HSMs. PEMs employing surface mount
technology (SMT) offer a significant advantage over HSMs in terms of reduced size and
weight. SMT is the predominant choice for most system applications today. Therefore, more
than a cost benefit can be realized with the careful selection of PEMs. The most often
cited concern about PEMs is their non-hermetic nature and permeability to moisture.
Although this will be covered in more detail in a later section, it is stated here that
major advancements in PEM technology have been made over the past decade, such that
moisture induced failure mechanisms are not a major issue in most applications today. A
composite listing of the advantages and limitations of PEMs relative to HSMs are presented
below.
- Advantages of PEMs Relative to HSMs:
-
- Limitations of PEMs Relative to HSMs:
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Mil Plastic - 30 AUG 94

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